Tired of Manual Cable Re‑reeling? Automatic Warehouse Cable Reeling Machine with Auto‑Cut Saves Your Labor

Integrated Rewinding & Cutting Line For Flexible Cables

Shanghai Qi Pang Industrial Co.,LTD. presents an integrated complete cable rewinding machine and cutting unit specially engineered for flexible cable rewinding, slitting and coiling processing.

The complete production line consists of four core modules: servo coiling winding machine, meter‑counting cutting machine, wire storage rack and active pay‑off machine. It delivers full‑process automation covering pay‑off, wire buffering, high‑precision metering, automatic cutting and servo coiling take‑up. Less manual intervention is required, greatly improving processing consistency and overall production efficiency for flexible cables.

Coiling Reeling Machine Technological Innovation

The system adopts servo‑driven control system with HMI touch‑screen operation for neat and ordered cable traversing during coiling.

• Servo‑controlled traversing: traverse pitch can be directly set on the touch screen, producing well‑shaped coils with adjustable tightness.

• High‑tension buffering design optimised for flexible cables to prevent cable squeezing and deformation.

• Recipe storage function: saved parameters for different cable sizes can be recalled directly for fast product change‑over.

• Interchangeable coiling discs support multiple reel dimensions to meet various finished coil diameter requirements.

  

  

The active pay‑off machine automatically unwinds large master cable reels. Closed‑loop tension control runs through the whole line, perfectly matching the characteristics of soft flexible cables. It avoids cable pulling, stretching, flattening and twisting during production, protecting both cable appearance and electrical performance for consistent finished quality.

At the core metering & cutting station: high‑precision metering combined with automatic cutting.

• High‑accuracy metering wheels deliver minimal length error; automatic stop‑and‑cut triggers once target length is reached.
• Robust cutting mechanism for flexible cables ensures clean cuts without crushing or damaging cable insulation.
• Supports fixed‑length segmented rewinding: one large master reel can be divided into multiple standard finished coils.
• Seamless interconnection with upstream and downstream equipment for continuous automatic operation.

All units work in synchronized integration from raw material unwinding to finished coiled output. The wire storage rack acts as a critical buffer, absorbing speed fluctuation during cutting actions. Frequent start‑stop cycles are eliminated. It removes cumbersome manual handling and secondary material transfer between standalone machines.

Multiple flexible cable specifications are supported. Multiple process recipes can be stored inside the control system. Operators simply recall saved parameters for size change‑over. Simple commissioning lowers skill requirements for on‑site workers.

Key Benefits for Your Business

✅ Higher Production Efficiency Multiple working procedures are consolidated into one automated line. It replaces manual rewinding, manual metering and hand cutting, boosting output and cutting repetitive labour work.

✅ Stable & Consistent Product Quality Uniform tension control and accurate metering standards eliminate human‑caused cable damage and length deviation, reducing defective‑rate and material waste.

✅ Labour Cost Reduction Only one operator is needed for the whole production line. No extra staff for separate pay‑off, metering, cutting and take‑up stations.

✅ Flexible Production for Diverse Orders Quick parameter adjustment fits multi‑specification and small‑batch orders. On‑demand rewinding supports custom fixed‑length delivery for different customers.

✅ Better Workshop Working Conditions Compact and well‑organised layout minimises messy cable tangling. Your production floor stays neat and orderly.

Designed for flexible cable rewinding and unwinding applications, this integrated unit combines multiple processes into a single automated production line, helping companies reduce costs, increase efficiency, and standardize quality.

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