QP1600-3150 Spool Heavy Duty Take-Up And Pay Off Machine

This heavy duty end – shaft take up and pay off machine set integrates a take – up machine, a traverse system, and a pay off machine, designed for rewinding cables wires and tubes from large spools to small spools. The end – shaft design (driving the spool from one end) simplifies the mechanical structure, making it suitable for small – to – medium – scale cable rewinding tasks. The traverse system ensures even cable layering during winding, while the pay – off machine (passive or active configuration) feeds the cable steadily. This equipment is widely used in cable manufacturing, distribution, or when repackaging cables for retail, project – specific, or inventory management purposes.

Take up Machine Advantage

1. Cantilevered Shaftless Clamping Structure

Features dual vertical lifting stands with cone-style clamping at both ends, eliminating the need for a central shaft. Electric lead-screw lifting enables rapid loading and unloading of wooden or steel reels or PN spool; a single operator can handle reel changes, significantly reducing downtime.

2. Independent VFD Control Cabinet

External vertical control console integrating the variable frequency drive (VFD), start/stop controls, length counting, emergency stop, speed adjustment, and alarm functions.

3. Electric Lifting Drive

Left and right columns are each equipped with an independent lifting motor and cycloidal reducer, ensuring smooth lead-screw lifting and stable load-bearing. Orange handheld control pendants on both sides allow for local inching (jog) control of the lifting mechanism.

4. Drive System

Separate drive design for the main take-up and the lifting mechanism; utilizes torque/VFD control to deliver high torque at low speeds, preventing stretching of fine wires and slippage of thick wires.

5. Safety Features

Includes a master emergency stop button, overload protection, lifting limit switches, and a secure clamping mechanism to prevent reel loosening.

Application Scenarios

The core application of end-spool reels is in the winding and unwinding of wires and cables.

It is suitable for various reels with outer diameters between 1250 mm and 3150 mm, and can be used with various wire and cable processing equipment to ensure neat winding and simple operation.

Cable types include:
* **Conventional cables:** Various power cables, communication cables, data cables, power cords, etc.
* **Special and heavy-duty cables:** Fiber optic composite cables, automotive wiring harnesses, mining armored cables, etc.

2. **Photovoltaic Welding Strips:** In the new energy manufacturing field, end-spool reels are also used in the production of photovoltaic welding strips.

3. **Plastic Pipes and Composite Pipes:** Besides wires, end-spool reels are also commonly used for winding and packaging pipes. They are suitable for the automatic winding of plastic pipes such as PE, PU, ​​PP-R, and aluminum-plastic composite pipes.