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Dual Head Cable Coiling Take Up Machine for Cable & Wire Winding

Advantages of the Dual-Head Take-Up Machine

– ✅ Dual-Head Alternating Operation: One head operates while the other stands by; spool changes occur without stopping the machine, doubling production efficiency and supporting 24-hour continuous operation.
– ✅ Precision Metering System (with auto-stop and pre-alarm functions): Ensures consistent take-up length and minimizes material waste.
– ✅ Adjustable Traversing System (Roller-Ring Type): Customizable stroke and pitch ensure neat, tangle-free winding.
– ✅ VFD Variable Speed ​​Control: Speed ​​is flexibly adjustable from 0 to 200 m/min to suit various wire types and production requirements.
– ✅ Dual-Mode Spooler: Compatible with both hollow coil molds and standard spools, allowing for flexible production switching.
– ✅ Heavy-Duty Industrial Structure: Supports a maximum load of 100 kg per head and features a 6 kW drive motor, ensuring stability during heavy-load operation.
– ✅Durable Industrial Finish: Finished with an anti-corrosive RAL5015 blue coating; custom colors available.

The double-head coiling spooler machine is a high-efficiency continuous winding and coiling equipment independently developed for cable, wire and profile production lines. Adopting innovative dual-station alternating working structure, it completely solves the production interruption problem caused by single-head reel replacement. Equipped with rolling ring traverse drive system or servo wiring, intelligent meter counting and automatic alarm stop function, paired with frequency conversion speed regulation system, the machine features stable operation, precise winding, high automation and wide applicability. It is an ideal supporting equipment for continuous and high-efficiency production of various wire and cable products.

Core Advantages of the Dual-Head Take-Up Machine

• Dual-Head Alternating Operation For Zero-Interruption Production:

Features alternating dual reels (one active, one standby) that double production efficiency, enabling continuous 24-hour assembly line operations and effectively boosting overall capacity.

• High-Precision Length Measurement And Alarm Functions:

Equipped with a high-precision length counter, it supports pre-warning and automatic stop functions upon reaching the set length, preventing material waste and ensuring consistent finished product lengths.

• Rolling-Ring Traversing System Or Servo Wiring:

Offers optional smooth-rod or servo-driven traversing mechanisms; both the stroke and pitch are adjustable, ensuring neat, uniform winding and eliminating tangling or overlapping.

• Wire Reeling Machine Have Adjustable Speed

Features a variable frequency drive (VFD) system allowing for adjustable operating speeds, offering flexibility to adapt to various production processes and material specifications.

• Dual-Purpose Winding Design With Broad Compatibility:

Supports winding modes for both hollow coil mandrels and standard spools, perfectly meeting diverse winding and forming requirements. This enables flexible switching between production modes to satisfy varied customer processing needs while significantly enhancing equipment versatility and operational flexibility.

• Robust Load Capacity And Industrial-Grade Configuration:

Each head supports a load of up to 100kg; powered by a high-output 6kW drive motor and standard industrial power supply, the machine offers strong load-bearing capabilities and stable, long-lasting performance.

•Industrial-Standard Appearance:

Finished in classic RAL5015 industrial blue—durable, corrosion-resistant, and aesthetically pleasing—with options for custom color schemes based on customer requirements.

Dual Head Take up Machine Parameter

Parameter ItemTechnical Specification
Applicable Reel Inner Diameterinner 200mm/Customization supported
Working Speed0-200m/min, Inverter stepless adjustable speed
Main Motor Power6KW
Wiring Drive ModeGP40 rolling ring drive, adjustable travel distance and winding pitch or Servo traversing system with HMI
Machine StructureDouble-head alternating take-up structure, dual-station cyclic operation
Single Head Load Capacity100 kg
Power Supply Standard380V, 3 Phase, 60Hz/Customization supported
Color StandardIndustrial RAL5015 Blue/Customization supported
Meter Counting SystemEquipped on traverse unit or Independent length counter, with pre-alarm & automatic stop function

Die Parameter dienen nur als Referenz, die endgültigen Details hängen von den tatsächlichen Anforderungen des Kunden ab!!!

Doppelkopf-Wickelmaschine Anwendung

Wickelmaschinen sind in verschiedenen Branchen weit verbreitet:

  • Draht- und Kabelindustrie: Zum Aufwickeln von Stromkabeln, Kommunikationskabeln, Steuerkabeln, HF-Koaxialkabeln und elektronischen Drähten zu Spulen fester Länge, um den Verkauf und die Installation zu erleichtern.
  • Glasfaserkabel-Industrie: Für das schonende und saubere Aufwickeln von wertvollen und empfindlichen Glasfaserkabeln.
  • Seil- und Gurtbandindustrie: Für die Verpackung verschiedener Produkte wie Nylonseile, Stahldrähte, Sicherheitsgurte und Gurtbänder.
  • Rohrleitungsindustrie: Zum Aufwickeln von flexiblen Rohren und Schläuchen, wie z. B. Schläuchen und Wellrohren.

Product Features & After-Sales Guarantee

•Integrated welded frame structure, firm and stable, long service life
•Low noise, low vibration and stable continuous operation
•Intelligent control, simple operation and easy maintenance
•Standard industrial configuration, support customized parameters and non-standard customization
•Complete after-sales service, providing installation guidance and technical support

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