Wire Payoff Machine
Discover the Benefits of Wire Payoff Machines
Are you in the market for a wire payoff machine? Then you’ve come to the right place. QIPANG has your back with our brand-new guide to wire payoff machines. In this free, comprehensive guide, you’ll find everything you need to know about these essential pieces of machinery—from features and specifications to cost-cutting tips and more.
Ready to take productivity levels to the next level? Our revolutionary new wire payoff machine does just that. This state-of-the-art technology simplifies your process and increases efficiency with features like automatic wire feed, adjustable speed control, easy loading and unloading, and more.
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Wire payoff machines are used in various applications in the wire and cable industry. They can be used to pay off spools of wire or cable reels to feed the material into downstream processes such as extrusion, cutting, and stripping. Some applications of wire payoff machines include:
- Wire Drawing.
- Cable Extrusion.
- Wire Twisting.
- Wire Stranding.
- Braidin.
- Cutting and Stripping.
- Coiling.
QP1250-2500 End Shaft Type Payoff Machine
- Pay-off rack form: Passive tension
- Applicable reels: PN1250—PN2500 (GB4004-84, DIN46391, 46395)
- Reel diameter range: Φ1250～Φ2500mm
- Applicable spool width: 950～1900mm
- Applicable cable diameter: Φ3–Φ100mm (Max)
QP1250-2500 Drum Pay Off Machine
- Pay-off rack form: Passive tension
- Applicable reels: PN1250—PN2500 (GB4004-84, DIN46391, 46395)
- Reel diameter range: Φ1250～Φ2500mm
- Applicable spool width: 950～1900mm
- Applicable cable diameter: Φ3–Φ100mm (Max)
- Lifting motor: 1.5kw AC motor + cycloid reducer (2 sets)
- Clip discharge motor: 1.1kw AC motor + cycloidal pinwheel reducer (2 sets)
QP1250-2000 End Shaft Type Payoff Machine
- Pay-off rack form: Passive tension
- Applicable reels: PN1250—PN2000 (GB4004-84, DIN46391, 46395)
- Reel diameter range: Φ1250～Φ2000mm
- Applicable spool width: 750～1500mm
- Applicable cable diameter: Φ3–Φ80mm (Max)
QP800-1600 End Shaft Type Payoff Machine
- Pay-off rack form: Passive tension
- Applicable reels: PN800—PN1600 (GB4004-84, DIN46391, 46395)
- Reel diameter range: Φ800～Φ1600mm
- Applicable spool width: 750～1180mm
- Applicable cable diameter: Φ3-Φ60mm (Max)
QP630-1250 End Shaft Type Payoff Machine
- Pay-off rack form: Passive tension
- Applicable reels: PN630—PN1250 (GB4004-84, DIN46391, 46395)
- Reel diameter range: Φ630～Φ1250mm
- Applicable spool width: 475¡«1180mm
- Applicable cable diameter: Φ3–Φ60mm (Max)
Φ1250mm Shaftless Magnetic Powder Payoff Stand
- Applicable pay-off reel diameter: 800-1250mm
- Tension control: Magnetic powder control (10 kg magnetic powder)
- Lifting plate mode: Motor lift
- Chuck mode: Manual clamping or cylinder clamping
- Pay-off type: Shaftless cantilever type
- Pay-off speed: 300m/min
630-800mm Magnetic Powder Pay-Off Machine
- Parameter: Value
- Applicable reel diameter: Φ800-Φ630mm
- Wire reel width: 475-375mm
- Inner hole diameter: 56mm or 80mm
- Pay-off speed: MAX200 m/min
φ630mm Strander Pay-off Stand
- Single diameter: Line diameter area:0.05-2.00©O Radial area£º 0.07-0.50mm
- Pay-offspeed: Max 250m/min
- Bobbin size: 0D 630* 0uter Width 475ID 127Inner Width 400mm
- Equipment weight: About 600kg
- External size: L1680W1420H1260mm
Motorized Payoff Stand
- Pay-off Reel Specifications: Suitable for 220 reels (customizable)
- Stranded Wires: Bare copper wires, tinned wires, enameled wires, silver-plated wires, alloy wires, etc.
- Wire Diameter Range: Divided into 1-2 files, Wire diameter: 0.3-0.68mm
- Tension Control: Controlled by adjusting the diameter of the elastic wire
- Braking: Automatic braking by electrostatic induction, broken belt
- Shaft: 20*480 plated rods with good concentricity, equipped with imported bearings
Wire Unwinder Machine
- Pay-off Reel: 200-400MM (customizable)
- Wire Diameter Range: 0.1-5MM (metal wire), 1-20MM (belt)
- Stranded Wire Type: BVR wire, enameled wire, bare copper wire
- Stability: Good
- Fixing Screw Eyes: 4
Φ630mm Shaftless Magnetic Powder Wire Payoff Stand
- Applicable pay-off reel diameter: 400-630mm
- Tension control: Magnetic powder control (5kg magnetic powder)
- Chuck mode: Hand-clamping cylinder clamping
- Lifting motor: 1.5KW with RV reducer
- Brake: 10KG magnetic powder brake
- Maximum load capacity: 500 kg
Tension Wire Pay Off Stand For Spooling
- Pay-off Reel Specifications: Suitable for 220 reels (customizable)
- Stranded Wires: Bare copper wires, tinned wires, enameled wires, silver-plated wires, alloy wires, etc.
- Wire Diameter Range: Divided into 1-2 files
- Wire diameter: 0.3-0.68mm
Reel Unwinder Machine
- Applicable reel diameter: Φ800-Φ630mm
- Wire reel width: 475-375mm
- Inner hole diameter: 56mm or 80mm
- Tension control: Magnetic powder control (10 kg magnetic powder)
- Jacking shaft mode: Pneumatic jacking or manual jacking
- Pay-off speed: MAX200 m/min
- Reel lifting: Electric lifting (0.75KW)
QP800-2000mm A-Type Floor/Gantry Type Pay-off Stand
- Model Specifications: QPA800/2000
- Cable diameter: Φ7-70
- Reel diameter: Φ800/2000
- Reel width: 600-1500
- Take-up speed: 3-100m/min
- Cable accuracy: 45293
- Bearing capacity: 8
630 Japanese Style Tension Belt Brake Wire Pay-Off Stand
- Applicable Wire Reel: 400-630mm
- Standard Aperture: 38/40mm (customizable)
- Brake: Belt brake
- Tension Gun: Maintain Tension
- Load Capacity: 200kg
- Wire Diameter Range: 0.3-2.8mm
630 Japanese-Style Magnetic Powder Tension Wire Pay-Off Rack
- Applicable Wire Reel: 400-630mm
- Standard Aperture: 56mm (customizable)
- Brake: Magnetic powder 5KG + controller brake
- Load-bearing: 200kg
- Size: 1.0001E+11
- Wire Diameter Range: 0.3-2.8mm
400 Simple Wire Pay-Off Racks
- Pay-off Reel: 200-400MM (customizable)
- Wire Diameter Range: 0.1-5MM (metal wire), 1-20MM (belt)
- Stranded Wire Type: BVR wire, enameled wire, bare copper wire
- Stability: Good
- Fixing Screw Eyes: 4
Complete Set Of Accessories for Wire Stranding Machine
- Bearing seat – cast iron,
- Pulley – cast iron,
- Shaft – 45# steel，
- Optional shaft length (370mm, 400mm, 430mm),
- Screw nut – 45# steel
Springs Tension Gun(Available accessories )
The single spring tension gun has a pay-off range of 0.05-2mm, making it suitable for handling different wire diameters.
Reel Pay Out Machine
- Applicable pay-off reel diameter: 800-1250mm
- Tension control: Magnetic powder control (10 kg magnetic powder)
- Lifting plate mode: Motor lift
- Chuck mode: Manual clamping or cylinder clamping
- Pay-off type: Shaftless cantilever type
- Lifting motor: 0.75KW four-stage motor + reducer RV75-30-80B5
QP1250-2500 Drum Unwinder Machine
- Pay-off rack form: Passive tension
- Applicable reels: PN1250—PN2500 (GB4004-84, DIN46391, 46395)
- Reel diameter range: Φ1250～Φ2500mm
- Applicable spool width: 950～1900mm
- Applicable cable diameter: Φ3–Φ100mm (Max)
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2023 Professional Guide
What is a wire payoff machine?
A wire payoff machine is used in wire and cable production to supply wire or cable to downstream processes. It consists of a spool holder, a motorized spindle, and a brake system to maintain tension on the wire as it is pulled off the spool. The machine provides quick and precise pay-off tension control.
Definition and function
A wire payoff machine is one of the essential pieces of equipment in wire and cable manufacturing. The primary function of a wire payoff machine is to supply wire or cable to downstream processes such as wire drawing, stranding, extrusion, and other related applications. It ensures that the wire or cable is fed at a consistent rate and tension without any variation.
Types of wire payoff machines
Several types of wire payoff machines are available in the market, from manual to fully automated. Manual wire payoff machines are suitable for smaller production lines, while fully automated machines are ideal for more extensive production lines. Other types of wire payoff machines include motorized, magnetic, and pneumatic payoff machines.
Parts and components
A wire payoff machine consists of several parts and components, including a spool holder to hold the spool, a motorized spindle to rotate the spool, and a brake system to maintain the tension on the wire. Other components include a wire guide, a drive motor, and an electronic control system to adjust the pay-off speed and pressure.
Applications in wire drawing and cable manufacturing
Wire payoff machines are widely used in various industries, including telecommunication, automotive, aerospace, and construction. They are an essential part of the wire drawing and cable manufacturing process, ensuring that the wire or cable is fed at a consistent rate and tension without any variation.
Benefits of using a wire payoff machine
Using a wire payoff machine has several benefits, including increased productivity, reduced downtime, and improved product quality. The machine ensures that the wire or cable is fed at a consistent rate and tension, resulting in uniform product quality. It also reduces downtime by minimizing wire breaks and tangles, increasing productivity and efficiency. Wire payoff machines are also easy to operate and require minimal maintenance, making them a cost-effective solution for wire and cable production lines.
How to choose the suitable wire payoff machine?
Producing high-quality wire and cable products requires reliable wire payoff machines that ensure a smooth and steady supply of wire or cable to downstream processes. Selecting the correct wire payoff machine can be overwhelming, especially with the various options available in the market. However, considering the following factors, you can choose the perfect device.
Factors to Consider When Selecting a Wire Payoff Machine
Before purchasing a wire payoff machine, it is essential to consider the wire or cable production process’s specific requirements. The device’s capacity, speed requirements, and available space in your production line are all critical factors you must consider. Additionally, it would help if you thought about the types of wire and cable you will use, such as the diameter and weight of the wire or cable.
Available Options Based on Wire Diameter and Weight
Selecting a wire payoff machine that can handle the wire or cable diameter and weight is essential to ensure optimal performance. This consideration will help you secure the device and avoid extreme wire pull or slack, possibly leading to wire breakage or deformation. You should consult a professional to help you determine the suitable wire payoff machine based on the wire or cable diameter and weight.
Tension Control and Speed Requirements
Accurate tension control and a reliable drive mechanism are significant in ensuring the quality of your wire and cable products. Therefore, considering your production process’s tension control and speed requirements should be a priority. Different wire payoff machines come with varying tension control features such as electromagnetic, pneumatic, or mechanical brakes, and you should choose the one that best suits your needs.
Drive and Brake Mechanisms
A wire payoff machine’s drive and brake mechanism significantly affects the machine’s ability to maintain the correct tension throughout the production process. Depending on your requirements, you can choose a wire payoff machine with an AC motor, servo motor, stepper motor, or hydraulic motor. Additionally, the brake mechanism determines how well the machine stops and maintains consistent tension when the wire or cable is not moving.
Dancer Arm and Spool Configuration
The dancer arm and spool configuration are critical factors that determine whether the wire payout machine can handle the wire or cable smoothly. The dancer arm monitors the wire or cable’s tension and adjusts it to prevent slack or pull, while the spool configuration affects how the wire or cable moves off the spool. When selecting a wire payoff machine, you must consider the right setup type for your specific production process.
What are the features and specifications of a wire payoff machine?
A wire payoff machine is an essential tool for any wire processing operation. Here are some standard features and specifications you can expect to find in a wire payoff machine:
Features:
- Adjustable tension control system
- Multiple spool holders for versatile use
- Automatic stop function when wire spool runs out
- Foot pedal control for easy operation
- Speed control for precise wire feeding
- Durable construction for long-lasting use
- Easy setup and maintenance
Specifications:
- Wire diameter capacity: typically ranges from 0.05mm to 20mm
- Spool weight capacity: can handle spools up to several hundred pounds
- Maximum speed: varies depending on the model but can range from 10 RPM to 100 RPM or higher
- Power requirements: usually operate on standard 110V or 220V power
- Dimensions: varies depending on the model, but most machines are compact and portable
Design and Construction
A wire payoff machine is a piece of equipment that has been designed for supplying wire and cables to downstream processes. The device has a sturdy and robust structure making it suitable for various industries. It is made of high-quality materials like steel, aluminum, and other components that guarantee its durability. The design of the wire payoff machine is based on the principles of simplicity, efficiency, and safety. It is crafted with user experience in mind, ensuring it is easy to use.
Available Sizes and Capacities
Wire payoff machines come in different sizes and capacities to meet the diverse needs of various industries. The dimensions and abilities range from small to large, with the larger engines used for industrial-scale production. It is essential to choose the appropriate size and capacity of the machine that will suit the production output of your business. Small machines can handle up to around 50 pounds of wire, while larger engines can accommodate up to 10,000 pounds.
Control Panel and User Interface
The control panel and user interface are essential features of a wire payoff machine. They enable the user to operate the machine with precision and efficiency. The control panel is located strategically near the device, with buttons allowing the user to control the spindle direction, speed, and tension. The interface is designed to be user-friendly, with clear instructions and easy-to-understand displays.
Power Supply and Electrical Requirements
Wire payoff machines require a reliable power supply to operate efficiently. They run on electricity, and their power supply requirements vary depending on the size and capacity of the machine. Smaller machines may only require a standard 110/120 Volt power supply, while larger devices require a higher voltage. It is essential to ensure that the machine’s electrical requirements are met before purchasing or installing it.
Maintenance and Support Options
Wire payoff machines require regular maintenance to ensure their efficient and optimal operation. Scheduled maintenance inspections and cleaning are necessary to keep the engine in good condition. Some machines come with additional features like automatic lubrication, which reduces the need for manual maintenance. Additionally, businesses can opt for support options like repair services and spare parts availability to ensure their machine is always working efficiently. Choosing a wire payoff machine with good maintenance and support options is crucial to keep the engine running efficiently for many years.
How to operate and maintain a wire payoff machine?
A wire payoff machine is essential to wire and cable production lines. It ensures that the wire or cable is delivered to downstream processes in an orderly and controlled manner. Operating and maintaining this machinery requires a thorough understanding of its installation, setup, preventive maintenance, and troubleshooting procedures.
Installation and setup process
A wire payoff machine’s installation and setup process is critical to proper functioning. It involves mounting the machine on a sturdy platform and aligning it with other machines in the production line. The spool holder, motorized spindle, and brake system must be correctly positioned, and the device should be correctly wired to the power source. Once installed, the machine must be calibrated to ensure it applies the appropriate tension on the wire or cable while unwinding it from the spool.
Preventive maintenance and troubleshooting
Preventive maintenance ensures the wire payoff machine functions optimally and reduces the risk of unscheduled downtime. Routine inspections, cleaning, and lubrication of the spindle, brake system, and other critical components are necessary to prevent wear and tear. Regular maintenance downtime should be scheduled to facilitate necessary repairs or updates to the machine. The troubleshooting process for wire payoff machines involves identifying and resolving typical problems such as tension loss, alignment issues, and electrical faults.
Operator training and safety guidelines
Operator training is crucial in ensuring that machine operators understand the wire payoff machines’ functions and how to use them safely. The training should focus on the proper operating procedures, safety procedures, and the importance of regular maintenance. Safety guidelines should be provided to operators to prevent injuries while using the machinery, including personal protective equipment, emergency stop buttons, and machine guarding.
Integration with wire drawing and extrusion systems
The wire payoff machine’s integration with wire drawing and extrusion systems is essential for optimal production efficiency. The device must be equipped to handle various wire and cable sizes and types and designed to work with the downstream equipment in the production line. Integration also requires proper communication between the wire payoff machine and the upstream and downstream equipment, allowing for real-time adjustments to the tension and speed of the wire or cable.
Upgrade and customization options
Wire payoff machines are designed to be flexible, with various customization and upgrade options available to suit specific industry needs. The machine’s spindle can be adapted to handle wire or cable with different diameters, and other brake systems can be fitted to optimize tension control. Additionally, many upgrades are available to improve the machine’s operation, including automated payout systems and integrated safety features that enhance production efficiency and safety.
In conclusion, operating and maintaining a wire payoff machine involves many critical components. Proper installation and setup are essential, and preventive maintenance and troubleshooting are crucial to avoiding unscheduled downtime. Operator training and safety guidelines must be provided to prevent injuries while using the machine, and integration with other production equipment is necessary for optimal production efficiency. Finally, the customization and upgrade options are available to suit specific industry needs, further enhancing the machine’s operation and production output.
Where to Find Wire Payoff Machines for Sale or Rent?
If you’re in the market for a wire payoff machine, several options are available for purchasing or renting one. One of the most common places to find wire payoff machines for sale is through the top manufacturers and suppliers in the industry. You can search for them online or attend industry events and trade shows to meet with reps and see the machines in person.
Top Wire Payoff Machine Manufacturers and Suppliers
Some top manufacturers and suppliers of wire payoff machines include companies such as Bartell Machinery Systems, Davis-Standard, and EXLTUBE. These companies offer various devices, from small tabletop models to large industrial machines for high-volume production.
Online Marketplace and Classifieds Websites for Used Machinery
To save money on your purchase, consider searching for used machinery instead. Online marketplaces and classifieds websites such as eBay, MachineryTrader, and EquipNet offer a variety of used wire payoff machines for sale at discounted prices.
Industry Events and Trade Shows for Machinery and Equipment
Another option for finding wire payoff machines is to attend industry events and trade shows. These events allow you to meet with manufacturers and suppliers, see the machines up close, and learn about new technologies and trends in the industry.
Factors to Consider When Buying or Renting a Wire Payoff Machine
There are several factors to consider when considering purchasing or renting a wire payoff machine. Firstly, you must consider your production needs, such as production volume, wire or cable diameter, and material requirements. The machine’s features, such as motorized spindle speed and brake system, must be reviewed to ensure it meets your production requirements. Thirdly, the manufacturer’s ability to provide technical support, service, and operator training should also factor into your decision-making.
Comparison of Prices and Features Across Different Vendors
Finally, to ensure you get the best value for your money, comparing prices and features across different vendors is crucial. Take your time to review all the vendors’ quotations and make a side-by-side comparison. Taking the time to do this Due diligence could help you find the perfect wire payoff machine that meets your requirements and budget.
Frequently Asked Question
Q: What is a Wire Payoff Machine?
A: A Wire Payoff Machine is a product that processes cables or wires from a spool or reels into a system.
Q: What are cable payoff systems used for?
A: Cable payoff systems are specifically used to process and eliminate any issues with large-diameter wires.
Q: What is the purpose of a wire drawer?
A: A wire drawer is used to straighten and cut wire before it is processed through the unit and into the system.
Q: What are take-ups?
A: Take-ups are used to process the end of the wire after it has been through the Wire Payoff Machine.
Q: What are some examples of Wire Payoff Machine units?
A: Examples of units include the continuous take-up, reel stand, and loop stand.
Q: Are there any used machines available for purchase?
A: Yes, there are payoffs used that can be purchased for a lower cost than a brand-new one.
Q: What is the unique feature of a Wire Payoff Machine?
A: The innovative design and feedback system ensures the highest quality and precision in the build.
Q: How does the loading process work with a Wire Payoff Machine?
A: The Wire Payoff Machine has a friction-loading system to establish perfect tension and prevent slippage.
Q: What types of wire can be processed through the machine?
A: The Wire Payoff Machine can process all types of wire, including fiber optic and large-diameter wire.
Q: Are there any benefits of using a Wire Payoff Machine?
A: The Wire Payoff Machine units provide a unique and innovative system that helps to eliminate any issues with wire processing and ensures top-notch quality. It can also help to speed up the processing time.
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