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Wire Take Up Machine

Discover the Benefits of Wire Take Up Machines

Are you considering a wire take-up machine for your business? At QIPANG, we’ve taken the time to assemble a comprehensive guide to explain all the benefits that such devices can provide. Discover how to maximize efficiency and production with accurate tensioning and consistent movement.

  • State-of-the-Art Wire Take-Up Machine from QIPANG!

Tackle winding operations more efficiently with the help of QIPANG’s wire take-up machine. Our state-of-the-art design ensures smooth operation and long-lasting durability. Save time and money on wires with our innovative and reliable solution. Get yours today!

QP800-1600 End Shaft Type Wire Take-Up Machine
Φ630mm Shaftless Wire Take-Up Machine
  • Applications of Wire Take-Up Machine

Wire take-up machines are used in various applications such as manufacturing power cables, communication cables, automotive wires, building wires, and more. These machines provide precision winding, tension control, and efficient production output.

Different types of take-up machines

Φ800mm Shaftless Cable Take-Up Machine

Φ800mm Shaftless Cable Take-Up Machine

Applicable coil diameter: PN630-PN800
Coil width: 475mm
Coil aperture: Φ56mm
Applicable line speed: 200m/min

Φ630mm Shaftless Wire Take-Up Machine

Φ630mm Shaftless Wire Take-Up Machine

Applicable coil diameter: PN400-PN630
Coil width: 280-475mm
Coil aperture: Φ127mm
Applicable line speed: 200m/min

500 Horizontal Winding Machine

500 Horizontal Winding Machine

Adjustable speed: 10-1400 rpm
Anti-slip device: Yes
Base Frame: Square steel, vital for bobbins smaller than 500mm, inner width 330mm
Fixed expansion screw eyes: 4 pcs on the bottom

400 Vertical Winding Machine

400 Vertical Cable Rewinder Machine

Anti-slip device: Yes (bearing 30 kg)
Precision rolling ring drives: Yes
Square steel: Vital
Fixed expansion screw eyes: 4 in the bottom
Power: 220V (customized power available)

QP1250-2500 End Shaft Type Cable Take-Up Frame

QP1250-2500 End Shaft Type Cable Take-Up Frame

Applicable reels: PN1600—PN2500 (GB4004-84, DIN46391, 46395)
Reel diameter range: Φ1250~Φ2500mm
Applicable spool width: 950~1900mm
Applicable cable diameter: Φ3-Φ100mm (max)

Gantry Type Cable Pay off and Take up Machine

Gantry Type Take-up and Paying Off Stand Unit

  • Disel diameter range: 1250-2500mm
  • Applicable disk width: 950-1,900 m m
  • Line receiving speed: three-gear variable speed transmission ratio, 29.99,62.62,127.43, respectively
  • Applicable cable diameter: 5-100mm
  • Applicable coil weight: 13T
  • Wiring motor: YVP160M-4, 7.5KW, 1465rpm AC frequency conversion, or Z 4 7.5KW, 1 500 r p m DC motor.
  • Riring motor: YX3100L1-4, 1.5KW, 1420rpm
  • Line line reducer: WED32-731-1.5KW (BWED132-43*17-1.5KW)
QP500 Drums Cable Winding Machine

QP500 Drums Cable Winding Machine

Base Frame: Square steel, vital for bobbins smaller than 500mm, inner width 330mm
Motor: One motor, 370 Watts
Manual clamping device: 1 pair of tops
Power distribution cabinet: Includes power supply and frequency converter
Adjustable speed: 10-1400 rpm
Fixed expansion screw eyes: 4 pcs on the bottom
Anti-slip device: Yes
Precision rolling ring drives: Yes
Power: 220V (others available)

QP1000-2000 End Shaft Type Winding Frame

QP1000-2000 End Shaft Type Winding Frame

Applicable reels: PN1000—PN2000 (GB4004-84, DIN46391, 46395)
Reel diameter range: Φ1000~Φ2000mm
Applicable spool width: 750~1500mm
Applicable cable diameter: Φ3-Φ80mm (max)

QP800-1600 End Shaft Type Wire Take-Up Machine

QP800-1600 End Shaft Type Reel Take up Machine

Applicable reels: PN800—PN1600 (GB4004-84, DIN46391, 46395)
Reel diameter range: Φ800~Φ1600mm
Applicable spool width: 750~1180mm
Applicable cable diameter: Φ3-Φ60mm (max)

QP630-1250 End Shaft Type Cable Take-Up Frame

QP630-1250 End Shaft Type Cable Take-Up Frame

Applicable reels: PN800—PN1250 (GB4004-84, DIN46391, 46395)
Reel diameter range: Φ630~Φ1250mm
Applicable spool width: 475~1180mm
Applicable cable diameter: Φ3-Φ60mm (max)

500 Horizontal Winding Machine For Coil Diameter PN200-PN500

500 Horizontal Winding Machine For Coil Diameter PN200-PN500

Applicable coil diameter: PN200-PN500
Coil width: 100-375mm
Coil aperture: Φ80mm
Applicable line speed: 200-500 R/min

Φ1250mm Shaftless Take Up Machines

Φ1250mm Shaftless Take Up & Pay off Machines

Applicable wire reel: PND1000-1250mm
Discharge method: Active pay-off
Clamping type: No shaft thimble clamping
Lifting method: Oil pressure lifting
Take-up motor: 5.5KW
Inverter power: 5.5KW
Line speed: 0-300 m/min

Dual/Double Spool Take-up/Pay-off Machine

Dual/Double Spool Take Up and Paying off Machines

  • Applicable Wire Reel: 400-630mm
  • Standard Aperture: 56mm (customizable)
  • Brake: Magnetic powder 5KG + controller brake
  • Tension Gun: Maintain Tension
  • Load-bearing: 200kg
  • Size: 1.0001E+11
  • Wire Diameter Range: 0.3-2.8mm
Gantry Type Take-up and Paying Off Stand Unit

Gantry Type Take-up and Paying Off Stand Unit

Gantry Type Take-up and Paying Off Stand Unit Model Specifications

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Comprehensive Guide to Wire Take Up Machine

What is a wire take-up machine, and how does it work?

A wire take-up machine is a crucial component in wire and cable production lines that are involved in coiling finished wire and cables onto spools or reels. This specific machinery automates transferring a coil or bundle, winding it onto a take-up spool at a precise tension and speed while ensuring that the take-up spool is neatly and tightly wound. The wire take-up machine also plays a vital role in maintaining quality control in wire production.

Overview of wire take-up machines

Wire take-up machines are automated equipment that wind-finished wire and cable products after drawing from the payoff spool onto the take-up spool. These take-up machines help reduce manual handling and increase efficiency in wire and cable production lines. They also support advanced safety features and high-tech components, allowing these machines to work more accurately and quickly.

Understanding the functioning of wire take-up machines

The wire take-up machine has a motorized spindle that rotates the take-up spool while the wire is wound around it. The engine uses a precise tension system to ensure a uniform and consistent winding of the finished wire on the spool. The machine can also detect any faults in the wire while wound onto the spool and halt the process. It also activates an alarm to alert operators when there is a potential problem.

Features of wire take-up machines

Wire take-up machines have several features that help improve productivity and safety in the workspace. These machines have several control modules and advanced safety systems that can automatically shut down the engine in case of any problems. The wire tension system is also adjustable, allowing flexibility when working with different types of wire and cables. The machine allows for a faster reel changeover and reduces manual handling by automatically changing the reels.

Benefits of using a wire take-up machine for cable handling

One of the significant benefits of using a wire take-up machine is the increased efficiency in the workspace. The device removes manual handling and provides a more consistent and uniform winding of the finished wire on the spool. The wire take-up machine is also designed to detect faults, improving the finished product’s quality. Additionally, the wire take-up machine lowers operating costs by reducing the need for labor and allows for increased output per shift.

Limitations of wire take-up machines

Although wire take-up machines provide several benefits, they also have some limitations. One of the most significant limitations is the high cost of acquiring and maintaining the engine. Additionally, the wire take-up machine requires a skilled operator to monitor its performance, which increases the price. The wire take-up machine also has a limited processing capacity, so it may not be ideal for larger wire and cable production lines. 

In conclusion, wire take-up machines are critical in wire and cable production, making the process more efficient and increasing safety and quality control measures. While they have a high cost and some limitations, their benefits significantly outweigh their limitations in industries where consistent and uniform winding of finished wires is essential.

What are the types of wire take-up machines available in the industry?

QP800-1600 End Shaft Type Wire Take-Up Machine

Wire and cable production uses a wire take-up machine to wind the finished products onto spools or reels. Compatible with various industrial applications, these machines use motorized spindles to transfer wire from a payoff spool onto a take-up spool at a predetermined tension and speed.

 

Shaftless Machines for Wire and Cable Take-Up:

Shaftless machines for wire and cable take-up are critical to the wire and cable production process. These machines operate without a central shaft and are engineered to handle larger spools, minimize material waste, and ease the loading and offloading of the spools. The absence of a main post also means that the machine has an increased payoff capacity and ensures uniform tension and winding quality, resulting in high-quality end products. With the shaftless design of the devices, production is more efficient and cost-effective.

 

Spool and Reel Wire Take-Up Machines:

Spool and reel wire take-up machines are widely used in wire and cable production, and they operate by pulling wire from one or more payoff spools and transferring it onto a take-up spool. They are versatile and can work on various wire types, including single-core and multicore cables. The machines’ design incorporates sliding wire guides adjustable to different spool sizes, resulting in minimized downtime and enhanced productivity. Spool and reel cable take-up machines come in single or double-sided versions, depending on the spool sizes and the production volume.

 

Industrial Wire Take-Up Machines for Heavy-Duty Cable Handling:

The availability of purpose-built machines to handle heavy-duty cables is critical to industries that rely on such wires. These machines have larger spools, and they quickly increase the production capacity for heavy-duty wires. The machines’ design incorporates automatic and adjustable tensioning systems to handle the tension generated by the cable’s weight, ensuring high-quality finished products that meet industrial standards.

 

The Best Wire Take-Up Machine for the Cable Manufacturing Industry:

Selecting the best wire take-up machine primarily depends on the type of cable that the manufacturing industry produces and the production volume. Some factors that manufacturers can consider when choosing a suitable device for their production facility include the spool size, the cable type, the winding capacity, and the ability to mitigate wastage. Manufacturers might also consider consulting an experienced wire and cable production equipment provider to help select the best machine that addresses their production needs.

 

Variable Speed Wire Take-Up Machines for High-Speed Cable Handling:

Variable-speed wire take-up machines increase the speed and efficiency of the wire and cable production process. These machines can adjust their operating speed to suit the cable type and the desired quantity. Variable speed machines also help reduce energy consumption, minimize the material strain of the lines, and ensure uniformity in the final product. With the ability to adjust the machines’ controls, the finished products’ quality and production capacity improve.

 

Conclusion:

Wire and cable production remain essential to modern industries. Therefore, selecting the best wire take-up machine that meets the production needs is critical. With shaftless machines, spool, reel machines, heavy-duty cable handling machines, and variable speed machines, manufacturers can choose the appropriate device that aligns with their specific production requirements. By considering the outline’s main points when choosing the suitable device, organizations can positively impact their production efficiency and quality, resulting in customer satisfaction and profitability.

How do you choose the wire take-up machine for your cable handling requirements?

Φ630mm Shaftless Wire Take-Up Machine

When it comes to cable handling, choosing the suitable wire take-up machine is crucial. It not only affects the quality of the finished product but also impacts production efficiency. In this article, we will help you understand the various factors to consider when selecting a cable take-up machine, the features to look for, and how to choose the suitable size machine for your needs.

 

Understanding your cable manufacturing requirements

The first step in selecting the correct wire take-up machine for your cable handling requirements is understanding your cable manufacturing requirements. This includes factors such as the diameter and type of cable, the production rate, the tension requirements, and the spool size. When you clearly understand your cable handling requirements, you can choose a take-up machine that suits your needs.

 

Factors to consider while choosing a wire take-up machine

Several factors need to be considered when choosing a wire take-up machine. These factors include the type of cable you are manufacturing, the tension required to wind the line onto the spool, the speed of production, the size of the spool, and the necessary level of automation. Other factors to consider include the level of operator expertise and the maintenance requirements of the machine.

 

Features to look for in a wire take-up machine

When selecting a wire take-up machine, there are specific features that you should look for. These include:

  1. Tension control – A good wire take-up machine should have an accurate tension control system to ensure that the finished product has the desired level of tension.

  2. Spooling capabilities – Look for a take-up machine that can handle different spool sizes and types.

  3. Speed control – The ability to control the speed of the machine is crucial for manufacturing quality products.

  4. Safety features – A good wire take-up machine should have safety features such as emergency stop buttons and interlocks.

 

How to select the right size of wire take-up machine for your requirement

Choosing the right size of wire take-up machine is critical for efficient production. Factors to consider when selecting the machine’s spool’s weight, the cable’s diameter, and the desired production rate. Choosing a device with sufficient capacity to handle your production needs is essential. It is not so large that it wastes energy or space.

 

You are comparing different wire take-up machines- Which one to choose?

Several wire take-up machines are available in the market, each with unique features. It is essential to compare different devices based on cost, production rate, size of the spool, and tension control. Consider the manufacturer’s reputation and read customer reviews to help you make an informed decision.

In conclusion, selecting the correct wire take-up machine is an important decision that can impact the quality and efficiency of your cable production. By understanding your cable handling requirements, considering the factors involved, and comparing other machines, you can choose the suitable wire take-up machine for your needs.

Installation, maintenance, and servicing of wire take-up machines

Installation, maintenance, and servicing of wire take-up machines

They are an essential tool in the wire and cable manufacturing process. These machines wind finished products onto spools or reels, ensuring the wire is tightly and uniformly wound for easy storage and transport. Following the necessary installation, maintenance, and servicing processes is crucial to ensure that the wire take-up machine operates optimally.

 

How to install a wire take-up machine for optimal performance?

Installing a take-up machine requires careful planning and execution. First, install the machine on a level surface to prevent vibrations from affecting the winding process. Additionally, the device should be compatible with the specific type of wire and the spool sizes required for your production process. The machine should be installed to access electricity and any necessary controls easily.

 

Essential maintenance tips for wire take-up machines

Proper maintenance of a wire take-up machine ensures that it operates optimally and prolongs its lifespan. One essential maintenance tip is regularly cleaning the device, including the spindle, feed rollers, and guides. This ensures that no accumulation of dirt or debris could cause malfunctions. The machine’s tension system should also be checked regularly to ensure it functions correctly. Lubricating the machine’s moving parts is also crucial for its optimal performance.

 

Common problems with wire take-up machines

Wire take-up machines may develop problems that must be identified and resolved quickly despite proper maintenance practices. Common issues that may be encountered include broken wires, low tension, wire chatter, and improper winding. These problems may have various causes, including incorrect setup, worn-out machine parts, or dirty wire.

 

How do you troubleshoot wire take-up machine issues?

To troubleshoot wire take-up machine issues, it is essential to conduct a thorough inspection of the machine. The review should include checking the machine’s tension control, feed rollers, and guides, among other components. Any necessary adjustments or replacements should then be made. If the problem persists, it may be required to consult an authorized technician or mechanic for further evaluation and repair.

 

Importance of scheduled servicing for wire take-up machines

Regular scheduled servicing of wire take-up machines is crucial for ensuring optimal performance and extending the machine’s lifespan. Servicing should be done at predetermined intervals, depending on the machine’s usage and the manufacturer’s recommendations. It thoroughly checks the machine’s parts, including the motor, gears, electrical connections, and belts. Additionally, worn-out parts should be replaced, and the device should be cleaned and lubricated. Regular servicing reduces the risk of sudden machine failures and breakdowns, improving wire and cable production’s overall efficiency and productivity.

Where to find the best wire take-up machine suppliers and manufacturers?

When looking for the best wire take-up machine suppliers and manufacturers, it is essential to consider industry reputation, quality of products, cost-effectiveness, customer service, and technical support. One of the best places to begin your search is online. You can check the websites of various manufacturers and suppliers for more information on their products and services. Another valuable source of information is online directories, trade journals, and associations specializing in wire and cable production.

 

Top suppliers for wire take-up machines in the industry

The wire and cable production industry is highly competitive, with many suppliers and manufacturers of wire take-up machines. However, some of the top suppliers in the sector include Gem Gravure, Davis-Standard, Nextrom Technologies, and Rosendahl Nextrom GmbH. These companies have a proven track record of producing high-quality, reliable machines that meet industry standards.

 

Factors to consider while choosing a wire take-up machine supplier and manufacturer

Choosing the right wire take-up machine supplier and manufacturer requires careful consideration of several factors. Firstly, you must evaluate their experience, expertise, and reputation in the industry. Secondly, you must consider their products’ quality, design, durability, and functionality. Thirdly, you must evaluate their pricing plans, warranties, and refund policies. Finally, you must assess their customer support services, including their responsiveness, availability, and helpfulness.

 

How to evaluate the reliability of a wire take-up machine supplier?

Evaluating the reliability of a wire take-up machine supplier requires digging deeper into their credentials, expertise, and track record. You should check their website, social media profiles, and online reviews to gain more insight into their products and services. You should also ask for referrals from their previous clients and crosscheck their references. Additionally, you can check their certifications, awards, and industry recognition to verify their competence.

 

Why choose a reputed wire take-up machine supplier?

Choosing a reputed wire take-up machine supplier is advantageous in several ways. Firstly, a reputable supplier will likely have a vast knowledge base and wire and cable production expertise. Secondly, they will likely produce high-quality, reliable machines that meet industry standards. Thirdly, they are more likely to offer excellent customer service catering to your needs and requirements. Finally, they are more likely to provide technical support and after-sales services that ensure your cable take-up machine’s optimal performance and longevity.

 

I am contacting the best wire take-up machine manufacturers and suppliers.

To get in touch with the best wire take-up machine manufacturers and suppliers, you should conduct thorough research on various companies specializing in wire and cable production. You can visit their websites, attend trade shows and exhibitions, and contact their customer service representatives. Additionally, you can request quotations, product catalogs, and technical specifications to help you make an informed decision. Finally, you can visit their premises for a physical inspection of their products and services to determine whether they meet your specific requirements.

Frequently Asked Question

Q: What are the benefits of using a wire take-up machine?

A: A wire take-up machine offers the best solution for large-scale take-up operations. It ensures high speed, traverse, and pay-out, significantly reducing the load on your handling equipment. Additionally, it reduces maintenance costs, provides insight into the manufacturing processes, and increases operational efficiency.

Q: What kinds of wire take-up machines are available in the market?

A: There are many types of take-up machines available in the market, such as shaftless machines, turntable machines, linear take-ups, pintle take-ups, and more. Each class is designed to meet specific requirements, such as loading and unloading, high linear speed, heavy-duty operations, etc.

Q: What materials can a wire take-up machine handle?

A: A wire take-up machine can handle a wide range of materials, such as steel wire, industrial cable, rope, and other industrial equipment. It can accommodate different diameters, lbs, and traverse widths, depending on the configuration of the machine.

Q: How does a wire take-up machine work?

A: A wire take-up machine functions by winding the material onto a spool or a reel as it moves linearly along the length of the machine. The traverse mechanism of the device ensures that the spool or the spin is evenly loaded, while the pay-out mechanism ensures constant tension on the wound material.

Q: What are the features of a wire take-up machine?

A: The features of a wire take-up machine vary depending on the manufacturer and the type of machine. However, some standard features include a steel frame, tubular steel spools, bushings, and axles to mount the spools, optional hydraulic and non-hydraulic traverse, and loading and unloading mechanisms.

Q: What are the maintenance requirements for a wire take-up machine?

A: Maintaining a wire take-up machine requires regular inspections and cleaning of the devices. Most manufacturers provide maintenance guides and training to ensure optimal machine performance during its lifetime.

Q: Who are the leading suppliers and manufacturers of wire take-up machines?

A: The industry has many leading suppliers and manufacturers of wire take-up machines. Some of them include Name, Name, and Name. Working with an integrator or distributor who can provide expert guidance on the suitable device for your specific needs is crucial.

Q: What industries commonly use wire take-up machines?

A: Wire take-up machines are commonly used in industries such as construction, mining, telecommunications, automotive, and more. Any industry that requires the winding of materials onto spools or reels can benefit from using a wire take-up machine.

Q: What is the overhead of owning a wire take-up machine?

A: The overhead of owning a wire take-up machine varies depending on the type of machine, manufacturer, and volume of use. However, a wire take-up machine can provide years of reliable service with proper maintenance.

Q: How can I request a quote for a wire take-up machine?

A: To request a quote for a wire take-up machine, please get in touch with us with your specific requirements, and we will be happy to provide you with a quote and help you find a suitable machine for your application.

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