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High Efficient Work Dual Head Coiling Machine

Advantages and Importance

  • Dual station alternate operation: Two winding heads can operate alternately. When one coil is fully wound, it will automatically (or manually) switch to the other head to continue winding without stopping, significantly improving production efficiency.
  • Precise Length Control: An encoder enables high-precision length control, reducing material waste and measurement errors.
  • Cost Savings: It reduces labor costs, while the hollow coil design also saves on reel material.
  • Improved Working Environment: It replaces repetitive, high-intensity manual labor, lowering the physical strain on workers.

Shanghai Qipang is a leading enterprise specializing in the research, design, manufacturing, and sales of coiling and spooling take up machine. Our automatic wire coil winding machine is specifically designed to efficiently wind materials such as wires, cables, copper wires, flat strips,  ropes and so on into neat hollow coils. This significantly reduces transportation volume, lowers logistics costs, and enhances the overall value of the product. Durable and easy to operate, it is an indispensable asset for your modern production line.

Dual-head coiling machines are specifically designed to address the frequent downtime for reel changes in wire and cable production, serving as key equipment for achieving continuous and efficient winding. With two winding stations operating alternately, they ensure seamless transition from one completed reel to another, maximizing the operational efficiency of the production line.

Dual Head Coiling Machine
Dual Head Coiling Machine

Dual Head Coiling Machine Parameter

ModelQPX-630QPX-630L
Wiring Modelrolling ring drivePLC servo traverse
Wire Diameter1-30mm soft cable/tube/rope1-30mm soft cable/tube/rope
Center Height450mm/650mm (630 spool/coil) 450mm/650mm (630 spool/coil)
Machine Speed0-250 rpm or customizable0-250 rpm or customizable
Operating Modemechanical panel button operationPLC, human-machine interface automatic control system, automatic setting of parameters
Spool SizePN400-630mm,max width 475mm,bore56/80/127mmPN400-630mm,max width 475mm,bore56/80/127mm
Coil Sizeid120mm,adjustable width 35-100mm, 0d400mm or customizableid120mm,adjustable width 35-100mm, 0d400mm or customizable
Spool Size Inchouter dia5.75" - 24.80",max width 18.70",bore2.20"/3.15"/5.00"outer dia5.75" - 24.80",max width 18.70",bore2.20"/3.15"/5.00"
Coil Size Inchid 4.72",adjustable width 1.38" - 3.94" 0d15.75" or customizableid 4.72",adjustable width 1.38" - 3.94" 0d15.75" or customizable
Connection Methodflange shaft diameter 40mm,shaft type (top cone),customizable flange shaft diameter 40mm,shaft type (top cone),customizable
Load Capacity200KG single shaft200KG single shaft
Motor Power2.2kw/4kw+ reducer motor2.2kw/4kw+ reducer motor
Supply Power380v 50hz three-phase or customizable380v 50hz three-phase or customizable
Machine ColorRAL5015 blue, customizableRAL5015 blue, customizable

The parameters are for reference only.The final details will depend on the actual requirements of the customer!!

Dual Head Coiling Machine Application

Coiling machines are widely used across various industries:

  • Wire and Cable Industry: For winding power cables, communication cables, control cables, RF coaxial cables, and electronic wires into coils of fixed lengths, facilitating sales and installation.
  • Fiber Optic Cable Industry: For the gentle and neat coiling of valuable and delicate fiber optic cables.
  • Rope and Webbing Industry: For packaging various types of products such as nylon ropes, steel wires, safety belts, and webbing.
  • Tubing Industry: For coiling flexible tubes and pipes, such as hoses and corrugated pipes.

Dual Head Coiling Machine Designation

rolling ring drive wiring
dual head coiling machine uses a traverse unit for wiring, featuring a simple and sturdy structure. The operation is intuitive and maintenance is convenient. It is highly suitable for standard production lines that require moderate wiring accuracy and pursue extremely high operational simplicity and equipment durability.
Servo wiring:
The machine is equipped with high-performance servo motors and precise screw rod guides. The wiring parameters can be directly set through a user-friendly touch screen. The wiring accuracy is high, the direction change is smooth, and it can perfectly adapt to different wire diameters and special process requirements. It is the best configuration for achieving high-quality automated production.

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