QP1040 Automatic Wire Coiling And Wrapping Machine

Technical parameters: BV hard wire / BVR soft wire inside diameter can only choose one; need other with a row of wire reels.

JC1040 Automatic Microcomputerized Automatic Shaking Tray Wrapping Machine:

Features:

★ Can be supplied by the payoff machine or directly connected to the extrusion machine.
★ After winding, the arm feeds it into the film winding machine to automatically wrap and label the wire roll.
★ After wrapping automatically, it is automatically sent to the conveyor belt by the pushing mechanism; no manual operation is required.
★ The machine adopts a servo motor line-up system, which makes the wire winding beautiful.
★ Adopt touch screen human-machine interface operation panel, easy to operate.
★ Microcomputer memory can store a variety of different spool specifications; when you need to change the product specifications, just read the stored
When you need to change the product specification, just read the stored specification data, no need to input it again, and it is immediately ready for production.
★ The machine has an automatic error detection function; when there is a problem, it will send an alarm to remind the operator.

Performance specifications:

★ Power supply: AC380V, three-phase, 50Hz, or as specified by the customer.
★ Air source: compressed air pressure of 5-7kg/cm³
★ Operation direction: left handpiece (from the left hand directly into the line) or as specified by the customer.
★ Applicable wire type: φ 3- φ7mm wire (BV1.5-16) mm², BVR2.5-16mm²) (10-16 mm² need to be customized). ★ Design speed of shaking head: 900 RPM Max. (When the production line is 100m/reel, and the storage capacity of the horizontal storage frame is not less than 200m, the line speed is MAX200.
(When the production line is 100m/reel and the storage capacity of the horizontal storage frame is not less than 200m, the line speed is MAX200m/min).
★Wire reel size:
Outer diameter Φ 400mmMax X height 60- 100mm.
The inner diameter of the spool depends on the specification of the shaking head, φ 140- 160mm (fixed size). The standard is 140mm, and the customer can choose one. Our company determines the feasibility of a unique design outside the range.
★Finished product feeding method: wire holding type.
★Over-measure unit: measuring unit 0.1M, forecast automatic deceleration, to the meter automatic shaking disk process.
★Rowing unit: using servo motor to row the line, synchronized with the shaking disk host.
★All electromechanical and pneumatic circuit control: Adopt Siemens programmable control (PLC).
★Operating panel adopts Delta human-machine interface.
★Operating panel instrumentation and switches: touch screen, speed control knob, emergency switch.
The speed can be adjusted on the touch screen or on the speed knob.
★The PLC of this machine is equipped with a frequency spark machine contact point:
It is used for spark detection of BV wire, and it can choose to stop or continue to form a circle after the automatic spark breakdown point.
★The PLC of this machine has a diameter measuring instrument contact point:
When the diameter does not reach the standard, it can automatically exclude the waste wire or continue to form a circle after manual marking.

3. mechanical composition of the shaking plate:

★Meter recording part ——————1 group
★Wire feeding part ——————1 group
★Door type cutter ——————1 group
★Shaking reel head and winding reel ————1 group
★Wire arranging mechanism——————1 group
★Holding wire mechanism ——————1group

4. Mechanical composition details:

★Meter counting part:
One upper and one lower meter counting wheel uses a precision encoder to calculate the length of the wire, which can be measured to the centimeter. The meter wheel is made of aluminum alloy, the upper wheel is sprayed with ceramic hardening treatment, and the lower wheel is covered with Urethane. The lower wheel is covered with Urethane. It does not hurt the line and is equipped with one-way bearings to prevent the cable from being drawn backward.
★ Swinging head: A pneumatic propeller controls horizontal winding to open and close automatically.
When the set length of the winding is completed, automatically stop winding, then the shaking head will be vertically retracted up, not pinching the wire head and not
A sticky wire roll is easy to take off the mold.
★Line up system:
This system is entirely controlled by a computer, driven by a servo motor, driven by ball lead screw, and by a precision type decoder
Receive the primary motor operation signal so that the servo and the primary motor can run synchronously; the line action is more coordinated, and the winding is more beautiful. ★Cutter:
When the set length of the wire is finished knitting, a door-type cutting knife automatically cuts the wire. The double cutter is made of SDK-11 special steel and
Vacuum heat treatment to make it a harder and longer life.
★Holding arm transfer mechanism:
After the winding of the cable is completed, the wire holding mechanism will hug the wire roll and automatically transfer it to the wrapping device for wrapping and packaging, realizing the fully automatic completion of the winding, labeling, and wrapping process.
When there is a waste line, manual intervention can be made to remove the waste line directly to realize the loop packaging without stopping the machine.
★Control panel:
Human-machine interface control system, direct contact control from the screen for more convenient operation.
The central computer control system can control the winding speed, the length of the spool, the warning system, the speed adjustment, the indicator, the emergency stop, and reset, etc.
When the machine is in operation, it is still possible to change the wire length, wire diameter, wire speed, and other data to avoid the inconvenience of stopping and adjusting and to monitor the wire speed and distance and the whole machine’s action on the screen.
★Driving motor:
Winding system: 5.5KW motor + vector control inverter.
Winding system: 400W servo motor + servo drive
Wire transfer: 400W motor+driver

5. Wrapping machine detailed specification performance:

★The mass of the wrapped wire roll: 25 kg max.
★Use PVC/PE/PP film size: 0.05 mm-0.07 mm X width 40 mm-45 mm.
★film roll loading method: pneumatic clamping.
★With PVC/PE film is wrapped in a high-speed way.
★Adopt wire holding arm type, driven by AC motor, smooth and smooth rotating winding.
★Adjust the size of the wire holding arm by manual adjustment, which is fast and convenient.

6. Wrapping machinery composition:

★C-ring:
The C-ring is driven by the timing belt and plastic steel gears; the C-ring operation does not slip, has sturdy packaging, and has low noise; the C-ring is made of special steel, and the inner and outer rollers supporting the C-ring are covered with Urethane; the c-ring is not easy to wear, the operation of the actual circle to maintain a long service life, and overload protection is added, the motor is not easy to burn up.
★Cutter:
Adopt a pneumatic cutting knife system; the set length of packaging material is rolled up and automatically cut off. The cutter body can be serrated or scissors type (according to the needs of different packaging materials to choose/replace), sharp knife surface, cut the tape cleanly can cut PVC, PP, PE film, and other packaging materials.
★Clamping jaws:
After the package is fed into the fixed point, the belt is clamped and pulled. After 2 turns of winding, the jaws will automatically retreat. When the winding reaches the set starting several turns (1-2 turns), the jaws will automatically release the belt without any manual action.
★Belt feeding device:
Pneumatic belt feeding device, no locking screw, quick belt change, more convenient for installation.
★Automatic label feeding mechanism:
Adopt the whole stack of label discharge type, each packaging a line of rolls, automatically suck a label into, completely without manual, convenient and safe, and save time, improve production.
Safe, and save time, improve production.
★: Drive motor:
C-ring: 1HP X4P AC motor. (Rotary packing)
Wire holding arm: 1HP X4PAC motor + 1/20 speed reducer.
Automatically push the wire reel into the chute into the collection box after finishing wrapping.