Wire Rope Reeling Machine with Laser Meter Counting

Shanghai Qi Pang heavy‑duty steel wire rope rewinding machine integrates laser non‑contact metering technology, specially developed for steel wire rope reel‑to‑reel rewinding and repacking production.

Traditional roller‑type metering solutions suffer from frequent slipping caused by oil residue, surface peeling and abrasion of steel wire rope, resulting in obvious length deviation, heavy manual re‑inspection and high defective rate.

Combining heavy‑load end‑shaft mechanical structure and contact‑free laser length measurement, this rewinding completely eliminates slipping‑related measurement errors. It realizes automatic, high‑precision and stable rewinding production. This proven solution comes from our 27th successfully commissioned steel wire rope reeling machine project.

Rope Reeling Machine Core Product Features & Advantages

✅ **Heavy-duty End Shaft Structure for Heavy-Duty Wire Ropes**
The robust end shaft frame is designed specifically for heavy-duty wire rope processing. Easy drum loading and unloading, stable mechanical performance, and support for 24-hour continuous production.

✅ **Laser Non‑Contact Metering System — Zero‑Slipping Measurement**
No roller‑rope contact, no component wear. Measurement will not be affected by rope surface oil, peeling or abrasion. Deliver consistent high‑precision length data during the whole rewinding process.

✅ **PLC Intelligent Linkage & Touch‑Screen HMI Operation**
Set target rewinding length directly on touch screen. The machine performs pre‑deceleration and smooth automatic stop once reaching preset value. Effectively prevent over‑running, messy coils and steel wire rope damage.

✅ **Uniform Tension & Neat Winding Performance**
Stable tension control and smooth traversing winding. Well‑shaped finished coils greatly improve the appearance and delivery quality of finished steel wire rope.

✅ **Custom‑Built According to Workshop Conditions**
Load capacity, reel size range and working parameters can be adjusted according to customer’s actual production requirements. Supporting stand‑alone use or linkage with other upstream & downstream machines.

Wire Rope Winding And Unwinding Machine Advantage

🔹 **Eliminating Measurement Errors Due to Slippage**

Laser non-contact measurement avoids the inherent defects of roller-type measuring instruments, ensuring stable and accurate length of finished wire ropes.

🔹 **Improved Production Efficiency**

Reduces heavy manual re-inspection work. Reduces downtime caused by measurement errors. Achieves continuous and stable rewinding output.

🔹 **Reduced Labor Intensity and Human Error**

Simplified operation process. Operators only need to set parameters on the Human-Machine Interface (HMI), reducing the skill requirements for workers.

🔹 **Enhanced Market Competitiveness of Finished Products**

Standardized winding shapes and consistent lengths help your products meet stringent export and domestic delivery standards.

🔹 **Adaptable to Complex Production Environments**

Perfect for rewinding scenarios involving oil, abrasion, and multiple wire rope specifications.

Our Wire Rope Automation Product Portfolio

As an original equipment manufacturer (OEM), Shanghai Qi Pang offers comprehensive customization services:

– Wire Rope Rewinding Machines

– End Shaft/Cantilever Unwinding/Rewinding Devices

– Laser Length Measuring Instruments, Laser Diameter Measuring Instruments

– Fully Automated Production Line Solutions for Wire Ropes and Cables

We support non-standard designs, on-site customization, and multi-machine linkage retrofitting.

Service Commitment

One-time cooperation, lifetime service.

From working condition communication, customized solution design, manufacturing and assembly to on-site commissioning and delivery, Shanghai Qi Pang provides full-process follow-up services.

We continuously invest in the R&D of intelligent wire rope equipment, providing stable equipment, professional technical solutions, and rapid-response after-sales support to help manufacturing enterprises achieve intelligent upgrades.

Other Application Scenarios

The core application of end-spool reels is in the winding and unwinding of wires and cables.

It is suitable for various reels with outer diameters between 1250 mm and 3150 mm, and can be used with various wire and cable processing equipment to ensure neat winding and simple operation.

Cable types include:
* **Conventional cables:** Various power cables, communication cables, data cables, power cords, etc.
* **Special and heavy-duty cables:** Fiber optic composite cables, automotive wiring harnesses, mining armored cables, etc.

2. **Photovoltaic Welding Strips:** In the new energy manufacturing field, end-spool reels are also used in the production of photovoltaic welding strips.

3. **Plastic Pipes and Composite Pipes:** Besides wires, end-spool reels are also commonly used for winding and packaging pipes. They are suitable for the automatic winding of plastic pipes such as PE, PU, ​​PP-R, and aluminum-plastic composite pipes.