Qipang delivered heavy‑duty shaft‑type rewinding machine with laser non‑contact length measuring system for Aosen steel wire rope factory, solving slipping & inaccurate‑metering pain points.
Manufacturing upgrades are driven by practical, problem‑solving industrial equipment. Traditional steel wire rope rewinding equipment brings many persistent pain points, which seriously affect finished‑product quality and overall production efficiency.
To meet modern production demands, Shanghai Qi Pang Industrial Co.,LTD. combining the characteristics of wire ropes with specific customer requirements, delivered an intelligent linkage rewinding machine equipped with a high-precision laser length measurement module. This customized solution breaks through measurement bottlenecks, achieving automated, high-precision, and zero-error rewinding production.
Project Cooperation Background
In steel wire rope manufacturing, inaccurate length counting during rewinding, roller slipping and oil‑caused measuring deviation are long‑standing industry headaches.
Conventional roller‑type length‑counting rewinding machines have obvious drawbacks:
❌ Slipping easily occurs when steel wire rope surface is oily or worn
❌ Large length tolerance fails factory delivery standards
❌ Heavy manual re‑inspection work, low efficiency and high defective rate
According to the actual working conditions of Aosen Steel Wire Rope Factory, QIPANG supplied custom heavy‑duty end‑shaft take up and pay off machine paired with laser non‑contact length‑measuring system, completely solving metering troubles in steel wire rope rewinding procedures.
Core Advantages of Delivered Equipment: End‑shaft Wire Rope Reeling Machine + Linked Laser Length Measuring Device
✅ Heavy‑duty End‑shaft Structure Specially designed for large‑tonnage steel wire rope. High load‑bearing capacity, convenient reel loading & unloading, stable running, supporting 24‑hour non‑stop continuous production.
✅ Non‑contact Laser Meter Counter, Zero Slipping Trouble No roller contact, no mechanical abrasion, compatible with various rope conditions. It works reliably even for oily, peeled or worn steel wire rope, delivering consistent precise length measurement.
✅ PLC Intelligent Full‑machine Linkage Set target production length via touch screen. The machine will pre‑decelerate and stop smoothly when reaching preset value, avoiding over‑running, messy coils and rope damage.
✅ Neat Rewinding Formation Uniform tension and orderly arranging. Standard finished coil shape greatly improves finished‑product appearance and delivery quality of steel wire rope.
Win‑win Cooperation: Quality‑oriented Custom Solutions
We sincerely appreciate the trust from Aosen Steel Wire Rope Factory.
With rich experience in steel wire rope & cable winding equipment, Qipang focuses on practical machinery that solves real‑site pain points instead of over‑specified show‑piece devices.
From working‑condition analysis, customized solution design, assembly to on‑site commissioning, we control every procedure carefully. Our equipment helps factories cut manual cost, boost productivity and stabilize product quality.
Qipang: Your Reliable Supplier for Complete Steel Wire Rope Automation Equipment
Shanghai Qi Pang Industrial Co.,LTD. is an original manufacturer specializing in automatic wire‑processing machinery. We own independent R&D and manufacturing workshops, focusing on R&D and production of complete sets of equipment for steel wire rope and cable industries.
Our main product portfolio covers wire spooling machines, pay‑off & take‑up machine ,straighteners, laser length‑measuring & laser diameter gauge servo coiling winding machines. Custom‑built machinery and whole‑production‑line retrofitting services are available.
With years of on‑site experience in wire manufacturing, we are good at solving real‑world workshop problems such as rewinding slipping, inaccurate length counting and messy winding arrangement.
We deliver stable automatic solutions for cable and steel wire rope manufacturers worldwide. Customers are warmly welcomed to visit our factory for inspection and business negotiation.
One-time cooperation, lifetime service.
Looking to the future, Qibang will continue to focus on wire and cable processing equipment. We will help more manufacturing enterprises achieve intelligent upgrades with stable equipment, professional technical solutions, and timely after-sales support.
Welcome to contact us for quotations, case studies, and factory visit arrangements.
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